Our systematic approach ensures quality and efficiency at every stage
23-step comprehensive workflow from customer inquiry to final dispatch
| Step | Stage | Description |
|---|---|---|
| 1 | Customer Inquiry Received | Customer shares RFQ, drawings, 3D models, or sample with technical requirements. Basic feasibility and manufacturing scope are evaluated. |
| 2 | Quotation Submission | Cost estimation prepared based on material, machining process, and lead time. Final quotation submitted after technical and commercial evaluation. |
| 3 | Order Confirmation | Customer confirms order through PO and approved drawings. Delivery schedule and project execution timeline are finalized. |
| 4 | Mold/Die Design | Detailed 2D/3D CAD design developed including cavities, cores, cooling system, ejectors, and assembly layout. BOM and manufacturing drawings are generated. |
| 5 | Tool Steel Procurement | Required tool steel, mold base, and standard components procured from approved vendors. Material selection done as per application requirements. |
| 6 | Material Inward Inspection | Incoming material checked for dimensions, hardness, and certification compliance. Only approved materials released for production. |
| 7 | Raw Material Cutting | Steel blocks cut into required sizes for mold components such as plates, inserts, and cores. Preparation done for machining. |
| 8 | Rough Machining | Initial shaping performed using conventional machines like milling, drilling, and turning. Excess material removed to achieve near-final shape. |
| 9 | Heat Treatment | Components hardened and tempered to achieve required strength and wear resistance. Hardness verified after treatment. |
| 10 | CNC/VMC Machining | Precision machining of cavities, cores, sliders, and inserts using CNC/VMC machines. High accuracy and surface finish achieved. |
| 11 | EDM / Wire Cut EDM | Complex profiles, sharp corners, and fine details machined using EDM and wire cut processes. Ensures high precision geometry. |
| 12 | Grinding Process | Surface and cylindrical grinding done for tight tolerance and smooth finishing. Flatness and dimensional accuracy ensured. |
| 13 | In-Process Inspection | Each machining stage verified using precision measuring instruments. Ensures dimensional control and process accuracy. |
| 14 | Bench Fitting & Assembly | All components manually fitted, aligned, and assembled. Proper movement, alignment, and fitment accuracy checked. |
| 15 | Polishing & Texturing | Product surfaces polished or textured as per customer requirement. Enhances surface finish and product appearance. |
| 16 | Final Assembly | Complete product assembled with all systems including ejector, cooling, and guide mechanisms. Functional checks performed. |
| 17 | Quality Inspection | Final inspection done to ensure dimensional accuracy and functional performance. Inspection reports generated. |
| 18 | Trial / Sampling | Product tested in machine to produce initial samples. Performance, cycle time, and quality evaluated. |
| 19 | Sample Approval | Trial samples submitted to customer for approval. Feedback collected for any necessary corrections. |
| 20 | Corrections & Validation | Required modifications implemented based on trial results. Final validation ensures readiness for production. |
| 21 | Final Inspection | Complete product rechecked for quality, accuracy, and compliance. Final documentation completed. |
| 22 | Preservation & Packing | Product cleaned, anti-rust coated, and securely packed with proper protection and identification. |
| 23 | Dispatch | Final product dispatched along with inspection reports, drawings, and necessary documents. |
22-step comprehensive workflow from customer inquiry to final dispatch
| Step | Stage | Description |
|---|---|---|
| 1 | Customer Inquiry Received | Customer shares RFQ, drawings, 3D models, or sample components with technical specifications. Initial feasibility and machining scope are evaluated. |
| 2 | Quotation Submission | Cost estimation is prepared based on material, machining process, tolerance, and lead time. Final quotation is submitted after technical review. |
| 3 | Order Confirmation | Customer confirms order via purchase order along with approved drawings and delivery schedule. Project execution is initiated. |
| 4 | Process Planning | Manufacturing route is defined including machining sequence, operations, fixtures, and inspection plan. Resources and timelines are allocated. |
| 5 | Material Procurement | Required raw material such as bar, block, casting, or forging is procured from approved vendors or customer supply. |
| 6 | Material Inward Inspection | Incoming material is inspected for grade, hardness, dimensions, and material test certificates. Only approved material is released. |
| 7 | Raw Material Cutting | Material is cut into required sizes as per machining requirement of each component. Preparation for machining is completed. |
| 8 | Rough Machining | Initial machining is done using conventional or CNC machines to remove excess material and achieve near-net shape. |
| 9 | Heat Treatment (if required) | Components are hardened, tempered, or stress relieved depending on application. Hardness and stability are verified. |
| 10 | CNC/VMC Machining | Precision machining is carried out to achieve final dimensions, tolerances, and surface finish using CNC/VMC machines. |
| 11 | Turning / Milling / Drilling | Standard machining operations are performed for shafts, housings, brackets, and structural parts. |
| 12 | Grinding Process | Surface, cylindrical, or internal grinding is done for high accuracy and fine surface finish. |
| 13 | Special Processes (EDM / Wire Cut) | Complex shapes, keyways, slots, and precision features are achieved using EDM or wire cut processes. |
| 14 | In-Process Inspection | Each stage is verified using precision measuring instruments to ensure dimensional accuracy and process control. |
| 15 | Bench Fitting & Deburring | Components are manually fitted, edges are deburred, and alignment is checked for smooth assembly. |
| 16 | Surface Treatment | If required, components undergo coating, plating, painting, or anti-corrosion treatment. |
| 17 | Assembly (if applicable) | All related components are assembled into sub-assemblies or final machinery parts with proper alignment. |
| 18 | Final Inspection | Complete dimensional and functional inspection is carried out as per drawing and customer requirements. |
| 19 | Testing / Trial Run | Functional testing or trial assembly is performed to ensure performance and fitment accuracy. |
| 20 | Quality Approval | Inspection reports and test results are verified and approved for dispatch readiness. |
| 21 | Preservation & Packing | Components are cleaned, protected with anti-rust coating, and securely packed for transportation. |
| 22 | Dispatch | Final goods are dispatched with inspection reports, certificates, and required documentation. |
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